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Complete coverage for your vehicle

Written from hands-on experience gained from the complete strip-down and rebuild of a Suzuki LT-F4WDX King Quad, Haynes can help you understand, care for and repair your Suzuki LT-F4WDX King Quad. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Suzuki LT-F4WDX King Quad can help maintain its resale value, save you money, and make it safer to drive.

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What's covered

Table of contents

This Suzuki LT ATV manual is 480 pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the vehicle / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Parts replacement / Basic hand tools / Test equipment / Precision measuring tools / Special tools / Cleaning solvent / Mechanic's tips / Ball bearing replacement / Oil seals / Riding safely

CHAPTER TWO / TROUBLESHOOTING
Operating requirement / Emergency troubleshooting / Starting the engine / Troubleshooting instruments / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic test procedures / Electrical problems / Charging system troubleshooting / Ignition system troubleshooting / Electric starter system troubleshooting / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks / Service maintenance intervals schedule / Periodic lubrication / Engine oil and filter change / Front differential oil change / Control cable lubrication / Periodic maintenance / Clutch adjustment / Brake adjustment / Air filter / Front wheel toe in / Tune-up / Tighten engine and exhaust fasteners, nuts and bolts / Valve adjustment / Compression test check / Spark plug / Idle speed adjustment / Exhaust draining and carbon removal / Specifications

CHAPTER FOUR / ENGINE TOP END
Engine cooling / Cylinder head cover / Cylinder head and camshaft / Valves and valve components / Cylinder / Piston, piston pin and piston rings / Camshaft chain tensioner adjuster / Specifications

CHAPTER FIVE / ENGINE LOWER END
Removal installation / Right-hand crankcase cover / Left-hand crankcase cover / Recoil starter / Starter clutch and gears / Oil pump / Oil strainer / Oil cooler (LT-F4WDX 280 cc models) / Sub-transmission output shaft and rear final driven gear / Secondary driven output shaft (4-wheel drive models) / Crankcase and crankshaft / Break-in procedure / Specifications

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CHAPTER SIX / CLUTCH
Clutch operation / Centrifugal clutch / Manual clutch / Clutch lifting mechanism / Specifications

CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISM
Main transmission external shift mechanism / Main transmission internal shift mechanism / Main transmission internal shift mechanism inspection / Sub-transmission and shift mechanism / Gearshift lever control mechanism / Specifications

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor / Cleaning and inspection / Carburetor adjustments / Fuel system cleanliness inspection / Throttle cable / Choke cable / Fuel shutoff valve / Fuel tank / Fuel pump / Air filter housing / Exhaust system / Specifications

CHAPTER NINE / ELECTRICAL SYSTEM
Electrical connectors / Battery negative terminal / Charging system / Voltage regulator/rectifier / AC generator / Capacitor discharge ignition / Pickup coil / Ignition coil / Starting system / Electric starter / Starter relay / Neutral relay / Lighting system / Switches / Odometer housing (2-wheel drive models) / Speedometer housing (4-wheel drive models) / Output terminal / Fuses / Wiring diagrams / Specifications

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Tires and wheels / Shock absorber / Front hub and brake drum / Steering system / Front suspension / Specifications

CHAPTER ELEVEN / FRONT DRIVE MECHANISM FOUR-WHEEL DRIVE
Front drive axles / Propeller shaft / Front differential / Specifications

CHAPTER TWELVE / REAR SUSPENSION, REAR AXLE AND FINAL DRIVE
Rear wheel / Shock absorber / Rear hub and brake drum / Rear suspension arm / Rear drive axles / Specifications

CHAPTER THIRTEEN / BRAKES
Front drum brakes / Rear drum brakes / Drum brake inspection / Rear drum brake cable and foot pedal / Front master cylinder / Front brake hose replacement / Bleeding the system / Specifications

CHAPTER FOURTEEN / BODY
Seat / Rear fender and rear rack / Front fender, front rack and front grip / Footrest assembly / Trailer hitch plate / Specifications

INDEX

WIRING DIAGRAMS

Models covered:
Suzuki LT-4WD Quad Racer 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 L4WDT
Suzuki LT-F4WDX King Quad 1991 1992 1993 1994 1995 1996 1997 1998 LTF 4WD LTF4WD
Suzuki LT-F250 Quad Runner 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 LTF 250 LTF250

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LT-4WD Quad Runner (1987-1998)
LT-F4WDX King Quad (1991-1998)
LT-F250 Quad Runner (1988-1998)

Suzuki Lt 250 Service Manual Download Pdf

Online manual

With a Haynes Online Manual in an online format you get all the trusted content of a printed manual, with additional features to help you get the job done. Take your entire manual with you on every journey.

Key features:

Suzuki Lt 250 Parts

• All colour step-by-step guides for over 200 jobs with 700+ photos
• Image zoom feature for close-up view of jobs
• Brand-new “how to” video tutorials covering key repair tasks
• Print complete sections to take with you into the workshop
• Troubleshooting section – quickly find the cause of a problem
• Colour wiring diagrams help track problems quickly and easily
• Easy search feature – find your job fast
• Dictionary of automotive terms
• Quick links to popular DIY tasks and other jobs linked to your task
• Conversion calculator – imperial and metric units